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More and more people are opting for robot waterjet cutting system for mechanical cutting projects, be it professionals, fabricators, or amateur hobbyists. However, when considering the waterjet cutting process of shape processing automation, the configuration of a robot waterjet cutting system, the cost per hour of operation are also considered by many customers.
Today let's take a look at a robot waterjet cutting system.We customized for customers who use robotic water cutting system for automotive interiors processing.
Configuration of Robot waterjet cutting system
1: Pedestal Working Station
According to the size of the actual workpiece that the car interior company needs to cut, different types of robot arm placement methods are used.
The Fanuc M-710IC model robot is usually selected as a pedestal type. The design of the dual-robot dual-station design greatly improves production efficiency.
2: Fanuc M-710iC robot arm of Robot Waterjet Cutting System
The FANUC body uses new design, new features, new technology.
The most accurate path accuracy and motion control.
High-quality continuous production within easy reach.
Short production cycles. 20-25% shorter than previous products.
Flexible installation to adapt to a variety of installation forms.
3: Equipped with WIN-WIN 90,000psi pump
WINWIN 90,000 PSI waterjet pump adopt the latest technology and a very smart design , the pump long service life seals guaranteed for 500 hours (Terms & conditions apply).
In addition there are many other advantages to reduce the cost：
Stainless steel liner adds extra protection to ceramic plunger for longer life
Metal-to-metal seal design is more durable with no wear in the high pressure cylinder bore
Tie Rod Design with hydraulic loading tensioner guarantees longer lifetime of seals
| Brand | WINWIN | Model | Scremlin Pro |
| Name | 90,000psi waterjet pump | Temperature | 5-40°C |
| Pressure Range | 90,000psi (6.200 bar) | Oil Level and Temperature Control | Sensor |
| Low Pressure Filter | 10 µm abs. | Application | Water jet cutting system |
| Voltage | 380V | Rated power | 60hp (45kw) |
| Attenuator capacity | 2L | Nom. Current at 480V/60Hz (Full Load Amp) | 70 A |
| Maximum water flow | 0.78 gal/min (2.9 lpm) | Min. Cutting Water Inlet Flow | 4.0 gal (15.1 L) |
| Hydraulic Tank Capacity | 220L | Size (L * w * h) | 2.2m*1.4m*1.5m |
| Weight | 1.5T |
4: High-performance industrial chiller
The whole set of equipment can works well in hot areas.The cooling system adopts industrial chiller and imported compressor. The water system is all 304 stainless steel, the material is not rusty.
Fast cooling and heating, fast cooling speed, intelligent control, no professional operated by personnel. Low noise, low energy consumption, large heat dissipation area, energy saving effect up to more than 35%.
Eight protection devices,effectively enhance the service life and comprehensively save costs, which can guarantee the long working time of the water jet pump 24 hours a day.
5: The powerful vacuum adsorption system
Suitable for cutting light automotive interior accessories , such as car ceiling panels ,Roof console, side panels, option mat, seat , Floor carpet etc.
Only by using a professional adsorption system suitable for a robotic water jet cutting workstation, can the perfect adsorption effect be achieved.
Take away the garbage generated during the water jet cutting work and keep the water jet cutting workstation clean and tidy.
6: Water purification system, which can prolong the service life of orifice
Demineralized water system, RO reverse osmosis demineralized water purifier, clean appearance, smooth tank.
304 stainless steel, precision filtration, strong and durable, treated water can effectively prevent orifice nozzles from being blocked.
7: Safety protection system to detect personnel in the work area and protect personnel safety
Automation equipment, such as robot workstations, robot operating areas, etc., require safety carpet protection devices.
Safety carpets are a type of pressure-sensitive switch, which are mainly laid in areas that need protection. A human body will output a signal to the machine when stepped on. The machine will stop.
Safety rugs are usually installed around dangerous machines, where people step on them and the machine can stop in time.
The trigger force of the safety carpet is 30kg, and the safety carpet cannot be curled and cut, and the requirements on the environment are very high.
8: General control system
Win-Win is committed to providing robotic waterjet cutting system，to help customers cutting automotive interiors to increase production efficiency, improve product quality, and promise safety.
In China, WINWIN waterjet not only serves many well-known multinational companies, but also establishes close ties with more and more local outstanding companies, such as Geely, Great Wall Automobile, BYD SAIC Group, BMW, Mercedes-Benz, etc.
