Waterjet Doctor

100HP waterjet intensifier pump parts

Advantages of 100HP waterjet intensifier pump for cutting car interiors

Using a 100HP waterjet intensifier pump to cut car interiors can bring the following advantages:

High power and large flow:

The 100HP high-power water cutting booster pump can provide higher cutting speed and greater cutting force. This is very advantageous for cutting various materials in car interiors such as plastic, leather, fabric, etc.

High-Precision Cutting:

Waterjet cutting technology is known for its high precision. The water flow generated by the water cutting booster pump can be injected into the material at high speed through a special nozzle to achieve precise cutting. This is useful for parts or details that require fine cutting of car interiors.

No heat-affected zone:

Compared to traditional thermal cutting methods such as laser cutting or flame cutting, water cutting is a cold cutting technology. The water flow of water cutting does not generate heat during the cutting process, so it will not cause thermal deformation or melting of the material. This makes waterjet cutting ideal for cutting temperature-sensitive materials like automotive interiors.

72119536HP Cylinder05120092Backup Ring, 5.25 x 5.50
05144506Ceramic Plunger10074771O-Ring, 5.25 x 5.50 x .13
72110979Sealing Head Assembly20413955Socket Head Screw, 3/4-16 x 3-1/4
20416445Hydraulic Cylinder Head05130224Proximity Switch, 20-250V AC/DC
05149711HP Seal Assembly95119012Socket Head Screw, 1/4 x 20 x 1
49838220HP Cylinder Nut, HSEC05146576Piston Assembly
05146584Hydraulic Cartridge Seal Assembly05144522Topworks Support
05145099Bushing Retainer Flange05041058Socket Head Screw, 3/8-16 x 2-1/4
72110945Liner, HP Cylinder95688743Lock Washer, .38
10074920O-Ring, 1.75 x .94 x .0910118206O-Ring, 1.31 x 1.56 x .13
80070352Jackbolt, 7/16-20 x 2.3105144183Spacer Assembly, Proximity Switch
05034798Retaining Ring05144191O-Ring, .69 x .88 x .09
05144514Hydraulic Cylinder05146592Gasket, Topworks Support


05144530Seal Bushing
10142032Packing Ring
10145431O-Ring
05116140Backup Ring
10168912O-Ring
05116124O-Ring
05116132U-Cup Seal
80085061Rebuild Kit

Advantages of 100HP waterjet intensifier SL-V series

The SL-V series is designed with the same convenience and ease of access for maintenance
The hydraulic cylinder head simply bolts to the hydraulic cylinder.

each high pressure assembly can be removed and serviced independently.

and the hydraulic seal cartridge can be quickly replaced as a single unit.
The robust performance and standard features are the result of aggressive development and decades of experience.

72110961Sealing Head Body05116603Discharge Poppet Valve
72112002Inlet Poppet Valve72106104Button Head Screw, 8-32 x 3/8
05116595Gland Nut05147863Compression Spring
05116579Seat72110953Poppet Retainer
05133335Rebuild Kit05119839Poppet Pin
72125203Rebuild Kit



10189181Valve Body
10178697Valve Seat
20435636Valve Stem
10188233Backup Ring, Brass
20428052Seal Assembly
10189553Actuator Assembly, N/O
BV401184Pneumatic Cylinder
BV601184Cylinder Head
BV501184Piston
10187250Backup Ring, SST

10074714O-Ring, 2.44 x 2.6310184760Pneumatic Valve/Actuator Assembly, N/O
10074565O-Ring, 2.25 x 2.3805116017Rebuild Kit


What's the other Advantages of 100HP waterjet intensifier SL-V series

1.Each long, slow stroke of the plunger moves more water, while reducing seal and component wear.
2.Comprehensive fault detection and troubleshooting logic monitor crucial pressure, temperature and fluid levels.

3. Warning and shutdown sensors guard against potential equipment damage. Performance options are available at the time of purchase, or as upgrades for existing equipment.

4.The Customer Service Department can provide real time diagnostics.

troubleshooting and data analysis through a modem interface for remote monitoring of the programmable logic controller (PLC).

5.Proportional pressure control allows the operator to select or vary the operating pressure from the control display or remote console.
6.The current operating pressure can be viewed from the control display with an optional pressure transducer.

72122493Intensifier Assembly10078608HP Gland, .56
20413237Attenuator Assembly10079580Bushing, HP, .56 x .25
05144837Spacer, Attenuator Bracket05086905Conduit, .63
10079465Tee, HP, .5610078913HP Gland, Anti-Vibration, .38
05131347Ferrule, .50 Hose05112552HP Tube, .25 x 34.0
05112057HP Tube, .56 x 4.9710079705Coupling, HP Bulkhead, .56 x .56
10078525Elbow, HP, .56 x .5695413696Lock Washer, .50
49895642HP Tube, .56 x 9.2595383790Socket Head Screw
10069326HP Tube, .56 x 4.010079119HP Collar, .56
05145271HP Tube, .56 x 55.1920424324Attenuator Housing
05145297HP Tube, .56 x 4.1895375473Socket Head Screw
20429847HP Tube, .56 x 16.3495670972Lock Washer, .38
05074661HP Tube, .56 x 4.5995660957Flat Washer, .38
05109939HP Tube, .56 x 10.705103023PED Decal
10079457Bushing, HP, .56 x .3810078715HP Collar, .38
10094704HP Tube, .38 x 3.049898729Flat Washer, M12
20429831High Pressure Piping10184760Pneumatic Valve/Actuator Assembly



05144589Hydraulic Ram Piston
05074380Plunger Retainer Pin
05049887Set Screw, Socket
10148757Check Valve
49877509Adhesive
05130216Flat Snap Ring
05146568Backup Ring
10074821O-Ring
05120118Seal Assembly
05120100Bearing Ring
80085079Rebuild Kit

Low Pressure Water System

The low pressure water system supplies the cutting water flow to the intensifier. Major system components include the water filter assembly and the booster pump.


05070982Relief Valve, 50-150 psi
49838386Pipe Nipple, .75 x 4.0
10119253Elbow, Pipe, .50 x .50
20413848Low Pressure Manifold,
49833924Low Pressure Manifold
49835804Adapter, Hose/Pipe
72118339Filter Housing Assembly
72121304Cap Nut Gasket

72121296Filter Head Gasket49834716Filter Element, 10 Micron
05135652Check Valve95391322Flat Washer, .25
49833882Adapter, Hose/ORB10083384U-Bolt, .75
95838314Lock Washer05073630Mounting Bracket


100HP waterjet intensifier Hydraulic Power Package

The main hydraulic power circuit supplies the intensifier assembly with the hydraulic oil required to produce high pressure water. High pressure cutting water is generated from the oil pressure in the hydraulic cylinder.

80076458Motor/Pump Assembly, 100 HP

05103411Adapter, Water Pump10091510Arrow Decal
95572897Hex Head Screw20437206Directional Control Valve
95838314Lock Washer, .2595055059Socket Head Screw
49836778Water Pump, Vane72111838Manifold, Pilot
49835754Pressure Gauge, 0-5000 psi10069581Lock Washer, .25
05103429Shaft Spline10144376Socket Head Screw,
80081733Relief Valve, 205 Bar72111986Relief Valve
80079684Adapter, FSOR/ORB, 1.0 x .7510187060Relief Valve
05103395Shaft Coupling05055017Plug, ORB, .13
95688750Lock Washer, .5010185585Solenoid Valve
95750394Lock Washer, .3810144749Adapter, JIC/ORB, .25 x .25
05041033Socket Head Screw, 3/8-16/3 x 1-1/410142644Adapter, JIC/ORB, .25 x .25
80086192Adapter, JIC/ORB


100HP waterjet intensifer motor/pump Assembly

When the flexible coupling fails, the pump shaft will not turn and pressure will not be created.
Typically, failure will be sudden, without any warning signs.
The electric motor and hydraulic pump are mounted in tandem on all SL-V models. Although the configuration is the same, the motor, pump, mountings, connections and components vary slightly according to horsepower. The procedure for replacing the flexible coupling is the same for all models.

80076458Motor/Pump Assembly05103254Vibration Isolation Mount
10075877Hex Head Screw05103247Socket Head Screw
95688735Lock Washer95688750Lock Washer
05103205Motor Mount49882087O-Ring
80076581Electric Motor05112727O-Ring
10066256Hex Head Screw05085758Adapter, ORB/JIC, .38 x .25
80076656Flange, Motor/Pump Adapter10091163Adapter, JIC/ORB, .75 x .75
05103239Piston Pump10118057Plug, ORB, .75
10192961Socket Head Screw10099760Adapter, JIC/ORB, 1.25 x 1.25
10069763Flat Washer, .5005139639Bushing, ORB, M14 x .25
72112043Manifold Assembly80076664Coupling, Pump Shaft
10151470Adapter, ORB/JIC80076649Flexible Drive Insert
05091301Gear Pump, Hydraulic95055034Socket Head Screw
95013694Socket Head Screw, 5/8-11 x 1-3/480076672Coupling, Motor Shaft


Hydraulic Manifold Assembly 72112043


72112035Hydraulic Manifold
10187417O-Ring
05071055Plug, ORB, .75
05103189Check Valve
49876089Adapter, JIC/ORB, .25 x .25
49889769Plug, ORB, .25

The 100HP waterjet intensifier SL-V Plus series combines all the unique capabilities and advantages of waterjet cutting systems with the reliability, ease of operation and service support .
With 30, 50, 60 and 100 horsepower single and redundant models, the SL-V series accommodates
a wide range of applications. 

Hydraulic Hose Connections 05142351

05106950Hydraulic Hose Assembly05112750Hydraulic Hose Assembly
05106968Hydraulic Hose Assembly05051214Hydraulic Hose Assembly
05106976Hydraulic Hose Assembly80079809Adapter, FSOR/ORB,
20419045Hose Clamp80079536Hydraulic Hose Assembly
10079754Radiator Hose80085889Hydraulic Hose Assembly
49872245Split Flange,05061163Hydraulic Hose Assembly
05106984Adapter, Flange/Hose05049713Hydraulic Hose Assembly
20444146Reservoir Weldment05079967Gasket, Oil Sensor
72118430Gasket, Reservoir10170645Adapter, ORB/Pipe, 1.0 x .75
05050026Temperature/Level Switch05079371Adapter, BSPP/JIC, .75 x .75
20451474Level/Temperature Gauge05006291Diffuser, Return Line
05103809Filter Head10142644Adapter, JIC/ORB, .25 x .25
05104187Filter Element10080901Ball Valve
10151470Adapter, ORB/JIC, 1.0 x .7510091163Adapter, JIC/ORB, .75 x .75
05069976Cap, JIC, .7595033619Plug, Pipe, .50
20455107Tee, JIC/ORB.75 x 1.005145966Bracket, Heat Exchanger
05145941Heat Exchanger, Water/Oil95738514Hex Head Screw, 1/2-13 x 1
05060777Elbow, JIC, .75 x .7510069763Flat Washer, .50
95830766Lock Washer, .3120438668Lock Washer, .50
10091858Bulb, Well10082071Pipe Plug, .38, not shown
95829248Hex Head Screw, 5/16-18 x 1

20424011Adapter, JIC/ORB, 1.25 x 1.25



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