The composition of a set of robotic waterjet cutting workstations
A set of robotic waterjet cutting workstations typically includes a combination of equipment, tools, and systems designed to perform a variety of tasks related to waterjet cutting. The composition of such a workstation may vary based on the specific needs and applications, but here are the key components that are commonly found in a robotic waterjet cutting workstation:
FANUC M20IA WATERJET HIGH PRESSURE COIL TUBE
20480158 | Coil Axis 4,5,6 |
M20-1-2-REV1 | Coil Axis 1,2 |
M20-L-1CTREV1 | Coil Axis 1 |
M20-M-2CT | Coil Axis 2 |
M20-N-3CT | Coil Axis 3 |
104509 | Coil Fanuc 1 |
104510 | Coil Axis 2 |
104511 | Coil Fanuc 3 |
104521 | Coil Fanuc 4 |
104522 | Coil Fanuc 3 |
104536 | Coil Fanuc 2 |
104537 | Coil Fanuc 5 |
104557 | Coil Fanuc 1 |
104745 | Coil Fanuc Line 4 |
104746 | Coil Fanuc Line 5 |
104780 | Coil Fanuc 2 |
104786 | Coil Fanuc M20 M4,5,6 |
106259 | Coil Fanuc Line 5 |
106260 | Coil Fanuc Line 4 |
107158 | Coil Fanuc change 104746 |
Robotic : The robotic arm serves as the platform for the waterjet cutting tool. It can be a multi-axis articulated robot that provides flexibility in movement and positioning.
Waterjet Cutting Head:This is the tool that emits the high-pressure waterjet for cutting. It is equipped with a nozzle, orifice, and mixing chamber to produce a focused and high-velocity stream.
High-Pressure Pump: The pump is responsible for generating and pressurizing the water used for cutting. These pumps can be either direct-drive or intensifier types, depending on the specific needs of the application.
Nozzle and Orifice Assembly:The nozzle and orifice determine the size and shape of the waterjet stream, affecting the cutting precision and quality.
Cooling systems:In waterjet cutting play a crucial role in maintaining the temperature and performance of various components within the system. Waterjet cutting generates a significant amount of heat due to the friction of the high-pressure water and abrasive materials. Effective cooling is essential to ensure the system operates efficiently and to extend the life of critical components.
Vacuum adsorption system:In a waterjet cutting context is a specialized system used to secure and stabilize workpieces or materials during the cutting process. It employs vacuum technology to create a strong and consistent hold on the material's surface, preventing any movement or vibrations that might compromise the cutting precision.
Control System:The control system includes software and hardware to program and control the robotic arm and the cutting process. It is responsible for path planning, speed control, and other parameters.
CAD/CAM Software:Computer-aided design (CAD) and computer-aided manufacturing (CAM) software are used for designing the cutting patterns and converting them into machine-readable code for the control system.
Material Handling System: This may include conveyors, loaders, or other material handling equipment for loading and unloading workpieces onto the cutting table.
Cutting Table: The cutting table provides a stable surface for the workpiece and is often equipped with a water collection system to handle the runoff from the cutting process.
Abrasive Delivery System (Optional):For abrasive waterjet cutting, an abrasive delivery system is needed to mix abrasive material with the high-pressure water stream.
Safety Features:Safety barriers, emergency stop buttons, and other safety features are essential for operator protection and machine safety.
Operator Interface:A user interface allows operators to monitor the cutting process, load programs, and make adjustments as needed.
Workspace and Enclosure: A workspace and enclosure provide a controlled environment for the robotic waterjet cutting system and ensure safety.
Waste Collection System:A system for collecting and disposing of waste materials, which can include cut-off pieces and waste water.
The composition of a robotic waterjet cutting workstation can be tailored to the specific application, whether it's cutting intricate shapes in automotive interiors, trimming composite materials in aerospace, or any other precision cutting task.
It's important to choose and configure the components to match the requirements of the job and to consider safety, efficiency, and precision.
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