Intensifier Assembly Tie Rod 20458191

Intensifier Assembly Tie Rod 20458191

Product Item:
20458305:End Cap
20457399:High Pressure Cylinder
20458299:End Bell, LH
20458302:End Bell, RH
20458191:Tie Rod
20460489:Hex Nut
20457414:Hydraulic Cylinder
20458161:Backup Sleeve
20458773:Rebuild Kit, High Pressure Seal Assembly
20457990:Seal Buttress
20458113:High Pressure Seal
20457393:Seal Hoop
20460108:O-Ring
20458797:Rebuild Kit, Hydraulic Seal Assembly
20457912:Plunger
20458062:Plunger Retainer
20458869:Hydraulic Piston Assembly
20457966:Hydraulic Piston
20458821:Rebuild K
  • Product Detail

20458728.jpg

Table 12-2 Intensifier Assembly 20458728

Item

Part Number

Description

Quantity

1

20458305

End Cap

2

2

20457399

High Pressure Cylinder

2

3

20458299

End Bell, LH

1

4

20458302

End Bell, RH

1

5

20458191

Tie Rod

4

6

20460489

Hex Nut

8

7

20457414

Hydraulic Cylinder

1

8

20458161

Backup Sleeve

2

9

20458773

Rebuild Kit, High Pressure Seal Assembly

1


20457990

Seal Buttress



20458113

High Pressure Seal



20457393

Seal Hoop



20460108

O-Ring


10

20458797

Rebuild Kit, Hydraulic Seal Assembly

1

11

20457912

Plunger

2

12

20458062

Plunger Retainer

2

13

20458869

Hydraulic Piston Assembly

1


20457966

Hydraulic Piston



20458821

Rebuild Kit, Piston Rings



20460216

Seal


14

20458170

Spacer, Hydraulic Seal

2

15

20458908

Sealing Head Assembly

2

16

20460252

Snap Ring

2

17

05202930

Snap Ring

2

18

20457267

Inlet Water Nipple

2


20457159

Adapter, Quick Disconnect



20459025

O-Ring, Quick Disconnect


An intensifier assembly is a specialized device designed to increase the pressure of water for various high-pressure applications. 

These applications can range from water jet cutting to high-pressure cleaning and hydraulic systems. Here's an in-depth look at the components, 

working principles, and applications of an intensifier assembly:


Components of an Intensifier Assembly

1.  Intensifier Pump: The core component that increases the water pressure. It typically consists of a low-pressure piston driving a high-pressure piston.


2.  Drive Cylinder: Often powered by hydraulic fluid, this cylinder provides the initial force needed to move the intensifier piston.


3.  Water Inlet and Outlet: Ports where water enters at low pressure and exits at high pressure.


4.  Control Valves: Regulate the flow of water into and out of the intensifier pump, ensuring precise operation.


5.  Accumulator: A high-pressure reservoir that smooths out pressure fluctuations and stores pressurized water for consistent output.


6.  Check Valves: Prevent backflow of water, ensuring that high-pressure water flows in the correct direction.


7.  Seals and Gaskets: Critical for maintaining pressure integrity and preventing leaks.


8.  Cooling System: Often required to dissipate heat generated during the pressurization process.


Working Principle

The working principle of an intensifier assembly is based on hydraulic intensification, where a larger diameter, 

low-pressure hydraulic piston drives a smaller diameter, high-pressure water piston. The force applied to the hydraulic piston is transferred to the water piston, 

resulting in a higher pressure output. 


Applications

1.  Water Jet Cutting: Utilizes high-pressure water jets to cut through materials such as metal, stone, and glass with precision.


2.  High-Pressure Cleaning: Used in industrial cleaning applications where high-pressure water removes tough contaminants.


Advantages

1.  High Efficiency: Capable of generating very high pressures from relatively low input pressures.

2.  Versatility: Can be used in a wide range of industrial applications.

3.  Precision: Provides precise control over pressure levels, essential for applications like water jet cutting.


Conclusion

An intensifier assembly is a crucial device for generating high-pressure water required in various industrial and technical applications. 

Understanding its components, working principles, applications, and maintenance requirements ensures its effective and safe use in high-pressure environments.

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